- Production Process
- Yarn
- Gassing and Mercersing
- Dyeing
- Knitting
- Compacting
- MHM Printing
- Embroidery
- Sewing
- Quality
- Ironing and Packaging
Yarn and Fabric
We purchase compact yarn counts varying from 20s to 120s combed which goes for the manufacture of premium branded shirts and t-shirts globally
- Yarn Types Polyester Blends, Cotton Yarn, Carded Yarn, Viscose Yarn
- Superfine Knitted, Interlock Knitted, Jacquard Knitted, Viscose/Lycra and Knit Denim Fabric
Gassing and Mercersing
We are equipped with the yarn gassing machine to remove the protruding fibers to have the better quality on the fabrics in aspect of improved reflection and smoother surface. For manufacturing of the premium end mercerised products yarn mercerizing machine is installed to make the cotton yarn with a better surface reflection and also improved strength.
Dyeing
Oeko - Tex certified Dye house is equipped with Fongs Yarn dyeing machines imported from Taiwan with the total production capacity of 3 tonnes per day. Laboratory with the latest dispensing machine helps to achieve the quality with the colour matching and consistency.
- Effluent Treatment Plant
- Waste Water Recovery Plant
- Reverse Osmosis Technology
Knitting
Our Knitting division is equipped with advanced Mayer & Cie knitting machines from Germany
- Single Jersey, Airtex / Pique
- Two Thread Fleece, Feeder Stripes
- Lycra Jersey, Two Thread Lycra Fleece, Pique
Compacting
Our Imported Tube Tex compacting machine will give your fabric excellent shrinkage and twisting control. Compacting will provide uniform weight for your fabric, controls shrinkage and excellent uniform feel.
- Tubular & Open Width Compacting
- Roll Washing & Ballon Padding
- Tumble Dryer & Open Width Stentering
Printing
Printing is one of our chief strength. Equipped with MHM printing machines, we produce innovative and trendy designs in pigment, reactive and discharge upto 10 colors with engineered repeat options. The latest, fully automated printing machines are used which results in better print quality. Further, the system may be easily expanded & equipped for specific order requirements.
Embroidery
We have established our own brands in Embroidery thread under the name "OPAL", "MARVEL" & "PICASSO" and our products as OEKO Tex certified
- Designs are offered in a wide variety of trends, subjects, styles, shapes, and sizes
- Barudan high speed multi head embroidery machine with a maximum speed 1200 RPM
Sewing
Technologically advanced machinery from Europe and Asia operated by experienced personnel guarantees a consistently high standard of production
- Hanging Conveyor Systems
- Dust-Free Production Environments
- Capacity of 25,000 pieces of basic styles per day
Quality Checking
Exports believes ‘Quality First’ in each and every action. A top-notch team of professionals consistently examine the intricacies of quality management through online
- Own Lab facility accredited by various brands
- Standards comply with statutory norms
- Certified By BSCI, Sedex, GOTS(Organic) and Fair Trade
Packaging & Logistic
Our Logistic Management provides support to the group and are well connected with all the major shipping ports and airports worldwide
- Close proximity Tuticorin Harbor
- Nearest airport is at Coimbatore
- Easily accessible to Europe and to the major destinations
Wind Power
As a socially committed organization we are utilizing the renewable enegry source and an ecological technology to generate electricity from the wind power and we use the generated power for our captive use.